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Q. What is the ‘output’ difference between
DOD Piezo heads and Printos P16 heads?
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A. Piezo
electric heads commonly deliver Drops On Demand
measured in Pico liters ranging from +- 3 pl to +-
10 pl and are particularly well suited for thin
textiles (<50 gr/m2) i.e. shirts, ties, dresses, bed
linens etc. The Printos P16 series of heads deliver
from +- 2 Nano liter – 200 Nano liter (1000x larger
than Piezo) and are particularly well suited for
“higher pile” textiles, ie. Towels, drapes, carpets,
blankets, upholsteries etc.
Q. How is the
penetration achieved on e.g. carpets, Piezo does not
seem to be able to do this?
A. The larger drop
volumes (2-200 nl) are applied to the carpets under
pressure, the P16 head can work with air pressure up
to 3 Bar. The ink/fluid drops are ‘shot’ into the
pile.
The above in conjunction with the right ink/fluid
chemistry achieves the pile penetration.
Q. What are the
basic fluid parameters for the Printos P16?
A. Commonly:
Viscosities ranging from 1 – 100 cp Haake, non -
Newtonian
Particle sizes: 4 – 15 micron
Surface tension: 30 dynes/cm2
Drop volumes: 2-200 nl
Air pressure: max 3 Bar
Q. Can the P16
only jet water based inks?
A. The P16 heads
which are predominantly built from stainless steel
are capable of jetting a range of inks/fluids, i.e.
UV fluids, pre -and post coatings, fire retardant
fluids, rain repellants. Also solvent based
fluids/inks can generally be jetted well.
Q. Piezo heads
are difficult to service, what about the P16 heads?
A. The P16 is designed to be disassembled for the purpose of cleaning and refurbishment. During operation the print module operates under pressure and, with much larger orifices than Piezo nozzles, is less susceptible to blockages. This reduces the need for cleaning or regular maintenance cycles. Printos offers a complete refurbishment programme where the critical internal components of the P16 module are replaced. Piezo heads require greater care to avoid blockages and cannot be serviced or refurbished.
Q. Are the P16
heads mainly used for textile applications?
A. As well as
textile applications, both printing and coating, the
P16 technology is well suited for a wide range of
other applications. These include wide web vinyl
banner printing with solvent/UV based inks,
protective coatings and pre and post treatments onto
a wide range of substrates and ceramic applications
amongst many others.
Q. What are the
differences between the P16 heads you offer?
A. Printos offer
the P16 with the following ‘nozzle’ sizes (giving
different drop volume ranges)
- P16 – 45 micron, print resolution up to 150
DP, onto upholsteries and banners etc
- P16 – 60 micron, up to 100 DPI, onto towels,
upholsteries, banners and coating applications
- P16- 100 micron, up to 50 DPI, onto carpets,
towels, bath rugs and coating applications
- P16 - 160 micron, up to 50 DPI, onto
carpets, rugs, carpet tiles.
Q. Do I really
need 300 DPI and more when printing onto textiles
and other materials?
A. Commonly on the
thinner textiles, 300 DPI and more are applied by
the Piezo technology. However on ‘higher pile”
materials, such as towels, drapes, upholstery
materials, logo mats etc, but also on the wide web
banners, the DPI plays a lesser role. Excellent
results can be achieved with 35 – 100 DPI (see our
print samples)
Q. Does Printos
sell machines as well?
A. Videojet/Printos
are manufacturers of Drop On Demand solenoid valve
jet heads and commonly work with OEM machine
builders who incorporate the P16 heads and P700 jets
into their machines. Printos do however supply an
Evaluation Kit (see ‘products’) for fluid testing
and also the T8 (see ‘products’) machine for
sampling.
Q. Can we
purchase quantities of P16 heads from you?
A. The P16
technology is available in quantities under a
“License and Supply Agreement”. For a simple test of
the jetting capabilities or basic sample printing,
the Evaluation Kit and T8 are for sale without
signing the “License and Supply Agreement”
Q. Can Printos
test a fluid/ink for my application?
A. Printos has
testing facilities in Huntingdon, UK. A fee is
charged for half day periods during which we can
work with you in testing your fluid. You may either
send at least 1 liter of the fluid, including the
solvent for cleaning the P16 heads and with a
Material Safety Data Sheet (MSDS), or bring the
fluids with you.
Q. I have an
application in mind. Does Printos have an OEM
machine builder who I could work with?
A. Printos has a
number of OEM, machine builder partners we could get
you in contact with. Before we do so, we would like
to know what your application is so we can assist
you in the best way and find you the best partner to
work with. We would then need to agree a license
with you to use the Printos technology for your
particular application.
Q. Can we
purchase P700 carpet printing jets from you
directly?
A. The Printos P700
carpet printing jet is available without signing a
license. The P700 jets has been on the market for
some 8 years now and some 500,000 have been built
into carpet printing machines in production around
the world today.
We even supply larger customers with spare parts.
Q. What inks and
fluids can I use with the Printos technology?
A. Printos P16
technology is only licensed and warranted for use
with inks or fluids that are either purchased from
Printos or have been warranted for use by Printos.
In the latter case, Printos will charge either a
one-off fee for the evaluation and approval of the
fluid or will require a royalty payment dependent on
consumption of the approved third party fluid.
Subsequently we can develop a fluid most suitable
for your specific application.
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